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Ammonia F/E MatBal

Figure 1 shows the front end of an ammonia plant.

Fancy Bullet Ammonia/Urea/Methanol Technology Selection,

Bullet Process and mechanical design,

 Control System design,

 Selection of Reformer,

 Synthesis Gas Compression Equipment,

 Selection of the Converter and the Reaction Kinetics,

 Optimization of reformer, compression and synthesis sections,

 Design and Selection of the Equipment,

 Refrigeration and CO2 Systems designs based on the latest technologies,

 Design of utilities and integration,

 Control system overview and recommendations,

 Design of interlock logic, fail-safe system, fire protection system,

 Establishing project engineering standards,

 Design Hazop study findings and recommendations,

 Employing project cost reduction features,

 Review of the maintenance planning and installation procedures, specifications and monitoring,

 Construction progress, back up, checks, quality control, etc.,

 Review and enhancement of the plant start up and operating instructions,

 Instrumentation functional test runs, unit and individual equipment performance test runs, Mechanical completion acceptance,

 Catalyst selection decisions, handling, charging, reduction, etc.,

 All plant pre-commissioning, commissioning and start-up activities,

 Software programming requirements for the DCS system and recommendations to utilize fully the power of this system,

 Post start-up custody transfer, plant efficiency monitoring and enhancement projects,

 Plant debottlenecking activities.

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